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England and Wales High Court (Patents Court) Decisions |
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You are here: BAILII >> Databases >> England and Wales High Court (Patents Court) Decisions >> Fosroc International Ltd v WR Grace & Co - Conn [2010] EWHC 1702 (Pat) (12 July 2010) URL: http://www.bailii.org/ew/cases/EWHC/Patents/2010/1702.html Cite as: [2010] EWHC 1702 (Pat) |
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CHANCERY DIVISION
PATENTS COURT
Strand, London, WC2A 2LL |
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B e f o r e :
____________________
FOSROC INTERNATIONAL LIMITED |
Claimant |
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- and - |
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W.R. GRACE & CO.-CONN. |
Defendant |
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Iain Purvis QC and Kathryn Pickard (instructed by Mayer Brown LLP) for the Defendant
Hearing dates: 24th-28th May 2010
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Crown Copyright ©
Mr Justice Floyd :
Technical background
The Patent
"Various other additives may be added to cement to alter the physical properties of the final cement. For example, alkanolamines such as monoethanolamine, diethanolamine, triethanolamine and the like are known to shorten the set time (set accelerators) as well as enhance the one-day compressive strength (early strength) of cements. However, these additives usually have little beneficial effect on the 28-day set strength of the finished cement and in some cases may actually diminish it."
"This discovery includes the use of triisopropanolamine (TIPA), which was previously believed to possess the equivalent cement additive properties as triethanolamine (TEA) (i.e., shortening set times and enhancing one-day compressive strengths,) but, instead, surprisingly exhibits unique 7 and 28day compressive strength enhancing properties when added to certain hydraulic blended cements."
"The enhanced 7 and 28-day strength exhibited by these cements were unexpected and unobvious since C44AF was believed to have no cementing value in blended or other cements. These enhanced blended cement compositions are useful as a portland cement replacement. "
i) A blended cement together with the trialkanolamine additive having equivalent properties to Portland cement;
ii) A hydraulic cement mix which contains the additive in combination with certain Portland cements;
iii) A cement additive which is effective as a grinding aid, improves the ability of the ground cement powder to flow easily, reduces the tendency to form lumps during storage and enhances 7 and 28-day strength.
"a potential shortcoming of TIPA is its inability to improve the 1-day strength of cements. Since TEA is known to be a good 1-day strength enhancer but not a 28-day strength enhancer, one would expect that replacing a portion of the TIPA with the TEA would improve performance of the additive at 1 day, with a corresponding decrease in 28-day strength."
"The data … shows that replacement of TIPA with TEA improves the 1-day strength, with the 1-day strengths of TIPA/TEA mixtures falling in between those of neat TIPA and neat TEA, as expected. Unexpectedly, however, the replacement of a fraction of the TIPA with TEA also had a positive impact on the 28-day strength. Although the 7 and 28day strengths of the cement containing neat TEA were far below those of the cements containing neat TIPA, (and in fact was considerably below the blank at 28 days), replacing some of the TIPA with TEA improved the 7-day strengths, and at 28 days the mixed additive performed significantly better than either TIPA or TEA alone."
The claims
The application to amend
"1. A hydraulic cement composition comprising a portland cement comprising at least 4% C44AF … by weight in combination with an additive comprising:
(a) TIPA in an amount up to 0.2 weight percent based on the cement and sufficient to increase the 7 and 28 day compressive strength of a cement mix formed with said composition; and
(b) an effective amount of a set accelerator comprising TEA.
2. A composition according to claim 1 wherein the amount of TIPA is from 0.005 to 0.03 weight percent.
3. A composition according to claim 2 wherein the portland cement comprises at least 7 weight percent C44AF."
"A European patent application or a European patent may not be amended in such a way that it contains subject-matter which extends beyond the content of the application as filed."
"A particular, and sometimes subtle, form of extended subject matter (what our Act calls "additional matter") is what goes by the jargon term "intermediate generalisation". Pumfrey J described this in Palmaz's European Patents [1999] RPC 47 , 71 as follows:
"If the specification discloses distinct sub-classes of the overall inventive concept, then it should be possible to amend down to one or other of those sub-classes, whether or not they are presented as inventively distinct in the specification before amendment. The difficulty comes when it is sought to take features which are only disclosed in a particular context and which are not disclosed as having any inventive significance and introduce them into the claim deprived of that context. This is a process sometimes called "intermediate generalisation.""
The person skilled in the art
Construction of the amended claim
"It is also possible to add the subject additive, such as TIPA, as an admixture to powdered cement either prior to, in conjunction with, or after the addition of water when effecting the hydraulic setting of the cement"
The witnesses
Obviousness of the amended claim
"In the result I would restate the Windsurfing questions thus:
(1) (a) Identify the notional "person skilled in the art"
(b) Identify the relevant common general knowledge of that person;
(2) Identify the inventive concept of the claim in question or if that cannot readily be done, construe it;
(3) Identify what, if any, differences exist between the matter cited as forming part of the "state of the art" and the inventive concept of the claim or the claim as construed;
(4) Viewed without any knowledge of the alleged invention as claimed, do those differences constitute steps which would have been obvious to the person skilled in the art or do they require any degree of invention?"
"The question of obviousness must be considered on the facts of each case. The court must consider the weight to be attached to any particular factor in the light of all the relevant circumstances. These may include such matters as the motive to find a solution to the problem the patent addresses, the number and extent of the possible avenues of research, the effort involved in pursuing them and the expectation of success."
"That sort of obviousness attack should be scrutinised with great care. I do not say it could not succeed, but one must be very confident that the steps said to lead to the discovery of a new and beneficial product "by accident" as it were, were at the least, really likely, almost mandated. If you need to do research to find an invention then, for a finding of obviousness, that research must be of a kind which a skilled man would do, not which he might do."
Common general knowledge
i) air entraining and de-entraining agents;
ii) water reducing agents;
iii) set accelerators;
iv) set retarders.
The inventive concept
The prior art
i) British Patent Specification No 454,944 published in 1936: "Dewey 1";
ii) British Patent Specification No 470,365 published in 1937: "Dewey 2";
iii) An article by L. Müller entitled "Effect of amino acid compounds on the setting and hardening of Portland Cements" published in Zement-Kalk-Gips in February 1974: "Müller"; and
iv) United States Patent Specification No 4,089,696 published in 1978: "Ray".
Dewey 1
"to increase the compressive strength of hardened concrete beyond that which can be obtained from any given mixture of hydraulic (e.g. ordinary Portland) cement, aggregates, and water."
"We have discovered that the compressive strength of hardened concrete may be increased … by introducing into the concrete a suitable quantity of a water-soluble hydroxy-alkyl amine or a salt or derivative thereof. We have found that the ethanol amines possess special advantages and of the available compounds, triethanol amine is the most effective. The commercial product consisting largely of triethanol amine together with smaller quantities of the primary and secondary compounds, is much cheaper than the pure compound and is very satisfactory. We have found, however, that in place of triethanol amine we may effectively employ other hydroxyalkyl amines, for example, diethanol amine or tri - isopropanol amine."
"Concrete prepared from fixed quantities of cement, water, and aggregates in accordance with the general process of this invention possesses, in the wet condition, practically the same consistency, i.e. slump and workability, as exactly similar concrete which contains none of the herein described agents, but in the hardened state, possesses a substantially higher compressive strength than the latter. The extent of the improvement in strength depends upon the cement and the mix employed as well as upon the particular amine salt selected."
The process and product of this invention may be used with advantage together with common concrete admixtues such as diatomaceous earth, which is employed to improve the consistency of concrete, and heavy metal stearates, oleates etc., which are added to concrete to make it shed water. These materials in no way interfere with the advantageous function of the herein described agents; each ingredient performs its own advantageous function in the presence of the other"
What are the differences between Dewey 1 and claim 1 and are they obvious?
"Q. So there is no motivation at all, is there, for doing all that research again, when Dewey & Almy have already done it, to come to the same conclusion; that it is better than TIPA?
A. At the priority date I was in a large company that had a large central laboratory. For simple experimental work I had a team of people available to do it, I would do some of that work myself. If there was an interest in strength enhancements, then a company such as the one I was in would have the means to do that work without really thinking about it and I believe that other similar companies would be in exactly the same position with sufficient technical resources that if they want to enhance the strength of their concrete, they could afford to do quite in-depth experimental work." (emphasis added)
"Q. It is inconceivable, is it not, that if that work had indeed been done and had indeed produced those results between 1936 and 1990, we would not know about it?
A. If that work had been done and, for whatever reason, not acted upon, we would not know about it. The fact that a number of years have gone past and it has been neglected, fine, but the data and the information contained is still available to the companies that would still come up on any search for strength enhancement and if, for many years, no one has had any interest, there may suddenly be a source of TIPA arising somewhere. So I cannot see that with a period of 50 years, I do not think it would necessarily be in the interests of Dewey & Almy to have two products doing exactly the same thing. For other companies, maybe TIPA was not available; maybe it is now. I do not know.
i) By the priority date the skilled person would have no technical motivation to investigate other compounds from the class identified by Dewey 1. He would be entitled to assume that TEA had in fact proved to be the best compound. It is impossible therefore to conclude that this is research that the skilled person would do.
ii) If the skilled person did embark on testing, there would be no expectation by 1989 that superior or even equivalent compounds would be found amongst those disclosed. The testing programme is of the exploratory kind, conducted with no expectation that anything useful will come of it.
iii) The cross examination of Mr Dover was based on the assumption that TIPA was selected to take forward. But Dr Fentiman's evidence was not to that effect. The testing he envisaged included a wider range of compounds. There is no evidence of what such a broadly based project as actually envisaged by Dr Fentiman would reveal. The selection of TIPA as the compound to take forward involves an element of hindsight. There is certainly no evidence to suggest that TIPA would stand out amongst all the compounds tested.
iv) Mr Purvis took a further point, namely that even if TIPA was selected, there was no evidence that the precise conclusions needed for the obviousness attack, for example poor early strength, would emerge clearly enough to prompt the skilled person to take the next step and add TEA. He pointed to the fact that the results in the Patent for some cements showed that TIPA was as good as TEA: see e.g. Table II(a). He submitted that we did not know what cements would be chosen for the testing project, and that I should not therefore assume that the results would lead in the direction suggested. I have placed no reliance on this point, as it seems to me that, in fairness, it should have been put to Dr Fentiman. Whilst it is true that Dr Fentiman's written evidence did not go as far as suggesting what would be discovered by the testing programme, the absence of any view from Dr Fentiman has to be set against Mr Dover's ready acceptance of what would be revealed.
v) Finally this is a case where the failure of the art to come up with the invention is particularly telling. Whilst other explanations are of course possible, it seems to me from the evidence in this case that by far the most likely explanation is that there was simply no motive to conduct the relevant research work. Even if it were to be undertaken, it would be undertaken with no expectation of finding anything as good as TEA.
Dewey 2
"As one method of incorporating the hydroxy-alkyl amine into the cement itself, an attempt was made to introduce the compound with the clinker into the mill (ball mill) used for grinding the cement clinker and the very surprising effect was observed that the incorporated hydroxy-alkyl amine was also effective in improving the grinding conditions and milling conditions generally."
"Subsequently, when the ground, finished cement is used in concrete, the strength of the concrete is increased to a somewhat higher degree than when the hydroxy-alkyl amines are added to the gauge water."
What are the differences between Dewey 2 and claim 1 and are they obvious?
Müller
i) it brought forward the onset of setting by about 2.5 hours irrespective of dosage;
ii) it retarded the position of the temperature maximum by 33-78 hours.
i) it retarded setting by about 2-2.4 hours except for the highest dosage where it brought it forward by 2.5 hours;
ii) it retarded the rate at which final strength developed by between 0.7 and 1.6 hours except for the highest dose where it delayed it by nearly 3 hours.
i) At a water/cement ratio of 0.5, both TIPA and TEA showed a reduction in compressive strength at all doses.
ii) At a water cement ratio of 0.4, when 0.025 mol/kg (i.e. 0.5% by weight) of TIPA is used, the 24 hour compressive strength of the resulting cement increases from 268 to 304 kp/cm3, i.e. a 13% increase. At the higher dose of 0.2 mol/kg, the effect is to reduce it to 33 kp/cm3.
iii) The result for another compound, dimethylaminoethanol, at this water/cement ratio is marginally better than TIPA at the low dose.
"Dimethylaminoethanol and [TIPA] at lower addition values lead to an increase in strength after 24 hours, while [TEA] in this case too interferes with strength development."
What are the differences between Müller and claim 1 and are they obvious?
(b) the combination of TEA and TIPA and (c) the dosage range claimed in claim 1.
i) appeared to me to recognise that the reason given (inconsistency with temperature measurements) was not a good one as temperature did not tell you about strength;
ii) speculated that Müller was having problems with plasticity caused by the admixture at the higher ratio, but accepted that this was not the reason given by Müller and that there was no basis for it in the text. He said that this was a criticism of the article he himself would have made if he had been asked to review it;
iii) accepted that, viewed in that way Table 4 gave one figure suggesting a decrease in early strength and one suggesting an increase: a contradictory result. He said:
"The data point for 0.5 (water/cement) certainly is not helpful";
iv) a typical concrete would have a water/cement ratio of 0.6, and he had no reason to doubt the proposition that at the higher water/cement ratio the correlation with ultimate compressive strength values of concrete is normally better;
v) that the DIN standard would have specified 0.5 because that was the water/cement ratio which would have given as good a correlation as possible with concrete.
Ray
"the addition of the acetins resulted in a generally beneficial acceleration of the setting times … In comparison to the use of a triethanolamine admixture, which is a well known, commercially available accelerator, the acetins produced comparable compressive strength gains, while achieving a lesser degree of acceleration".
"commercially available mixed isopropanolamine admixture, which is comprised predominantly of triisopropylamine and is also known as an accelerating agent."
What are the differences between Ray and Claim 1 and are they obvious?
i) The thrust of the teaching of Ray is concerned with acetins. The data he gives in relation to TIPA is both inadequate for drawing conclusions about TIPA and purely incidental;
ii) Ray would therefore set the skilled person off in a direction which has nothing to do with TIPA;
iii) The express disclosure of Ray is that TIPA is another set accelerator, like TEA: there is no suggestion that it could act as a strength enhancer on its own;
iv) There is no reason why, starting from Ray, a skilled person would necessarily wish to engage in the close scrutiny of the results in relation to mixtures of isopropanolamines and diacetin;
v) The analysis of Ray is in any event over-theoretical because the effect of adding the TIPA may be to entrain air. If the skilled person fears that the decrease in strength being observed has to do with air entrainment, then that is a feature associated with adding TIPA. Dr Fentiman's answer was that if inherent strength can be improved with TIPA, then one could add an air deentrainer with it. But I think the proper conclusion in those circumstances is rather that the skilled person would not think it useful to do the analysis at all.
Conclusion on obviousness
Subsidiary claims
Insufficiency
Result
Note 1 Cement chemists use a lazy form of chemical notation: most chemists would write this as Ca4AlFe. C is not carbon under this system. [Back]